Augmented Reality has been here for some time. Among consumer level products, Pokémon Go was one prime example of primitive level Augmented Reality, it only took a decent smartphone. Lately, some of the social media and networking apps, especially the ones that feature a 24-hour story option e.g. Snapchat, Instagram and Facebook Messenger are using the basic technologies of Augmented Reality to draw masks and filters over the users’ faces. This is real-time and accurate, and fun nonetheless. However, augmented reality face filters and industrial augmented reality, also known as IAR is vastly different. The first one can act on generic smartphone hardware across a wide range of devices whereas the latter needs proprietary software and hardware. The margin of error in IAR practically needs to be negligible, and there should not be any prominent lag in the system to maintain a precise production output. Augmented Reality has become a thing in 2017, and we believe the inflection point for Industrial Augmented Reality will be around 2018 – 2019.
Augmented Reality in the Production Line
Everyone that works down in the core production facility, e.g. the supervisors, the technicians and the field workers could really benefit by using AR and 3D imagery on top of a real object to speed up the designing and implementation process. A 3D augmented reality model could be drawn in the head-worn VR helmet in 3D space, generated by data received from IoT based sensors placed at different crucial points to build up an effective model. Also, IAR might not necessarily require VR headsets. There are different aspects of AR and workers in a production facility could access them using smartphones, tablets or proprietary handheld devices. As of yet, renowned VR devices in production are being used in several industries - Google Glass Enterprise and Microsoft HoloLens have made their cut. The emergence of IoT and rapid development in the same field would certainly ensure a competitive market of IoT sensors and VR helmets for IAR in the upcoming years. Workers in different industries – production, oil drilling, mining, assembly line etc. will never look the same in a few years!
Challenges in the Application of AR in Industries
Creating the AR ecosystem is the major challenge in switching to a completely AR based industry from old-school manual technologies. Assembly line workers do the same repetitive tasks every day and it doesn’t matter how boring their jobs might be, they have gotten used to doing it. Introducing a new technology could set back production by bigger numbers, cause serious trouble in the supply chain and jeopardize a company’s trades. In technology spectrum, the available IoT sensors are still mostly generic. Depending on what an industry would produce, these sensors will need to change and become more customizable and specific.
IAR Application in Industries
So far, implementation of IAR is seen in the following industries –
• Manufacturing: Boeing is one of the first adopters to put AR in their mainstream production line. A few automobile makers have initiated beta versions of their IAR.
• Military: US Air Force has been using a fully functional AR system for some select models of their air crafts since 1992. Louis Rosenberg was the mastermind behind creating the system.
• Healthcare & Medical: To carry out dangerous surgical operations in sensitive organs, such as the brain and heart, a combination of VR and AR is used by surgeons.
• Education: A picture is worth a thousand words. Imagine how many words a demonstration through AR would be?
• Tourism: Yelp Monocle and Word Lens are two AR based smartphone apps that use augmented reality to provide the user with relevant information.
IAR is the Future
Pokémon Go or Snapchat are fun, but they aren’t the only applications AR is capable of doing. With IAR in the rise, the production lines are going to be more productive and competitive than ever. Whats your take, do you think IAR will be the next best thing? or is the learning curve too high to be worth the investment?
Greg Conrad is a writer for Ax Control
What options do you have for remotely monitoring Water and Fluids with Industrial IoT sensor telemetry?
IIoT or Industrial IoT (Internet of Things) is everywhere. It’s across all industries, from high tech transport, to natural resources and governments. IIoT software and hardware is deployed for numerous, varying applications, and it’s critical to understand just what the customer needs. Especially since the customer can’t always articulate exactly what the remote monitoring and sensor telemetry should do. According to a study performed by Verizon: the worldwide Internet of Things market spend will grow from $591.7 billion in 2014 to $1.3 trillion in 2019. That’s tremendous.
One of the areas that we’ve seen recent growth is water and fluid monitoring. Water comes to us as a life sustaining asset and also as a force of destruction. The utility of water needs to be measured and monitored in order to effectively and efficiently use our greatest natural resource. Similarly, monitoring the destructive force of water can be just as important. Let’s talk about the different ways that you can measure and monitor water!
Flow meters calculate the amount of water that flows through them. Flow meters are everywhere from your house to your office, to anywhere and everywhere water is used. Measuring water flow is a need recognized across industries, from agriculture to commercial, pharmaceuticals, and oil and gas. Flow meters in an IIoT solution provide not only a total flow amount, but allow you to utilize real time data to predict and adjust consumption. Further still, real time analysis allows immediate recognition of catastrophic events such as a burst pipe. The analysis will be drawn out further to establish predictive failure behavior and potentially prevent massive water loss issues like the ones that happened in Los Angeles and Hollywood Hills.
Almost certainly this one is all about protecting assets. There are essentially four ways that we have used to detect presence, quantity, volume, and levels of water. Each of these fits quite well for a particular purpose. They also compliment each other nicely!
Presence of Water: The Rope Sensor
Rope sensors are great and they come in a variety of lengths. A rope sensor will tell you if you have water present at any point along the sensor. Imagine a large trailer with rope sensors running along the bottom of the trailer. If you have a spill in that trailer, truck, or vehicle and any fluid reaches the rope sensor, then you’ll receive an alert and immediately know there’s a problem.
Rope sensors are also great for flood detection. Because you can purchase these sensors in practically any length, you can lay them across a flood channel. If any portion of that rope sensor gets wet then you know you have water present. However, in terms of flood detection rope sensors will tell you if there is water, but they won’t tell you how much.
Presence of Water: Yes or No
If your rope sensor went off on a flood channel you might want to know how much water is flowing through. Depending on the lay of the land there are a number of different applications that we use to provide this information.
Ultrasonic, Ultrasound, Pulse, and Radar Sensors
If you have a fixed structure next to or going over a flood channel then a great solution is an ultrasonic sensor. Essentially, once the sensor is fixed in place it will continuously ping the ground. When the reading between the sensor and the ground becomes more compact, you can calculate that distance and in turn determine how much water is flowing through the channel and the flood level. Also note that radar and ultrasonic fluid level sensors are quite useful for remotely monitoring levels and volumes of liquid products in assets like tanks!
Another way that we have measured quantity of water is by using a pressure transducer. A sensor with a membrane sits at the bottom of a water well, lake, or a reservoir, or a flood channel. As the water increases above the sensor so does the pressure on the sensor’s membrane. The higher the pressure the more water you have moving through!
Making things Digital
Water metering and water detection are now all IIoT solutions. All of these meters / sensors connect to sensor hub connector hardware that sends data out into the internets and into a cloud data analysis solution. Whether you’re monitoring agriculture / viticulture, oil / gas / mining, municipal water treatment facilities or other water plants, nowadays you can obtain a cost-effective, rapidly deployable monitoring solution.
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